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Successful management of axle manufacturer's branch in the first half of 2021

Release date:Jul 17,2021 Source:Yihe Axle 

1. Axle  manufacturer


1. In terms of cost reduction, on the basis of Auman's batch use of 1853 lightweight front axle, we communicated with Shanxi Universiade this month, and then switched in batches in Shanxi Universiade; The 2.4-ton M4 lightweight front axle was fully switched in batch on June 15, and the price was not finally negotiated with Fukuda, so the negotiation still needs to be continued.
2. In two aspects of upgrading, the centralized production planning for the whole axle branch plant will be carried out this month; The production cost of the new equipment of the front axle tube unit is relatively high, and the consumption standard of the tubular front axle is revised after the current statistics of the basic data; The CO2 use process and management requirements of the front axle tube unit were sorted out and clarified, and the management standard of the grinding wheel room was revised and improved.


 2.Changsha Axle Bridge manufacturer

axle 2021


1. Changsha frame business risk, new customers Sany special car frame has been batch supply, process is more complex than engineering car frame, production capacity needs to be improved, and steel prices remain high, less profit.

3、 Straight rod assembly manufacturer


1. The cost of three guarantees exceeded the standard. The cost of three guarantees returned to the heavy industry branch this month was 105900 yuan last year.
2. On the Internet, the ball pin unit ball pin precision turning t9310 blade, online research of the same brand is cheaper than the original 1.5 yuan / piece, saving 675 yuan per month.
3. In terms of cost reduction, one person can be saved in the replacement of one-piece pull rod machine; After the replacement of quenching oil manufacturers, 50000 yuan can be saved at one time and 70000 yuan can be saved in the whole year according to the original consumption.


 4、 Passenger vehicle bridge manufacturer


1. In terms of cost reduction, Pt steering knuckle has been self-made since last year, saving about 400000 yuan compared with outsourcing;
After the processing and assembly efficiency of double cylinder brake caliper was improved, the labor quota was adjusted, and the accumulated cost was saved 45000 yuan;
Through the analysis of the reasons for the return of the Three Guarantees, the three guarantees expenses were appealed, and the expenses were reduced by 91000 yuan from January to June.


 5、 Heavy industry manufacturer


1. In terms of cost reduction, from January to June, small parts and accessories on corn machine and wheat machine were changed from bending to hydraulic forming to improve production efficiency. At the same time, some drilling and tapping processes were changed to laser drilling and tapping to reduce labor costs.
2. In terms of automation, the steering knuckle is welded by robot, and all product tooling has been completed. The current problem is that there are too many varieties, tooling switching is frequent, plans are constantly adjusted for various reasons, parts consistency is poor, and production organization has certain difficulties.
6、 Forging manufacturer


1. The main reason is that it costs 47471 yuan to lay the cable and add the electric control cabinet, 8584 yuan to add the GGD cabinet and 25457 yuan to add the anti-wear hydraulic oil.
2. In terms of cost reduction, the light truck joint automatic line has been put into use, 8 people less than the double shift of the old line; 141413 front axle optimization design reduces the milling back thickness and leaf spring surface width, saving 10000 yuan of tool cost per year.
7、 Bolt factory
1. The main reason why the auxiliary materials exceeded the standard was that 135500 yuan of quenching oil was used this month.
2. In terms of cost reduction, switching 40Cr diameter 28 coil round material can increase the utilization rate by more than 7% compared with straight strip material, and reduce one person at the same time.
8、 Drive axle manufacturer


1. The main reason why the quality returned exceeded the standard was that Weichai Lovol heavy industry returned 53 front axle assemblies due to unqualified film adhesion and hardness.
2. In terms of cost reduction, through process optimization, one person will be reduced in the pneumatic running in process, one person will be reduced in the main and wheel side processes, and 20-25 man hours will be reduced for each 4WD front axle.
3. In terms of automation, the assembly line, cleaning machine and processing line were self-made to reduce labor intensity.

【Tag of this article】:Axle Front beam Truck axle Front Axle Steering Axles
【Editor】:Yihe Axleall rights reserved:https://chinaaxle.netPlease indicate the source

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